Many of the things we use every day are comprised of metal or plastic parts. Some of them even combine both. These metal and plastic components are manufactured using various machines and equipment and workers in these industries are responsible for prepping and operating these machines so these products can be made. Machine operators take care of monitoring the equipment while they are in operation but before they can operate these pieces of equipment, machine setters need to prepare them first.
Also called setup workers, machine operators see to it that these machines are ready to be used for regular operations. One component of the process entails reading the layouts and instructions so that the correct sequence of operations is followed. They also test the machines to ensure that they are working well. They may need to make adjustments to the cutting tools inside the machines. For example, if these tools get dull after many uses, it is the responsibility of machine setters to sharpen it before putting it back to the machine. To ensure that the equipment is really working, machine setters manufacture the first batch of metal or plastic parts and perform a quality check on the goods produced. If they are satisfied that the machine is functioning as it should, that’s the time when they would turn them over to the operators.
Machine setters are typically more knowledgeable about these types of machinery and are more skilled than machine operators. Whenever a machine malfunctions in the middle of production, setup workers are called upon to fix them so that they can be used again and production can resume. To repair equipment, they may need to adjust speed or lubricate the machine parts, unless a part needs to be completely replaced. They also test the machines thoroughly after they have been repaired before giving them back to the operators.
Why Become a Machine Setter
A career as a machine setter is ideal for individuals who are deeply interested in the inner workings of different kinds of machines. Manufacturers who adapt modern technologies in manufacturing are also comfortable using different computers and programmable devices so this career is best for those who like to work with these kinds of technologies. Moreover, individuals who possess critical thinking skills and love to solve problems would find this career quite fulfilling. This occupation is also best suited for those who want to work with their hands and are quite adept at adjusting knobs, dials and other parts of machines so the latter will perform as they should.
Machine Setter Work Environment
Machine setters are employed by companies operating in the plastics and metal manufacturing industries. Since they work among high-speed machines, they must wear protective goggles to shield their eyes from flying particles and ear plugs to safeguard their ears from the noise in the factory. For machine setters working with machines that spew potentially toxic fumes and dust, it may be necessary to wear a face mask or even a breathing apparatus. The work of machine setters is typically fulltime but they may be asked to do overtime if the demand calls for it. In manufacturing companies that operate for 24 hours, machine setters may be asked to work during night shifts. They must also be physically fit and healthy since the job entails some lifting and long periods of standing.